Adinex, a
spin-off company of the Mechanical Engineering Department,
possesses advanced equipment to measure dust explosion
characteristics. The procedures applied for the explosion tests are
based on the VDI Richtlinien VDI 2263 Blatt 1:
"Untersuchungsmethoden zur Ermittlung von sicherheitstechnischen
Kenngrössen von Stäuben" (1990) and on the instructions
of the manufacturer of the test equipment.
The test equipment is used for research in the area of industrial
safety. The test methods described below refer to the standard
tests. Specific test methods corresponding to client needs can be
considered.
- The combustibility of powders (Ciba-Geigy
method)
- The smoulder temperature of a dust
layer
- The relative auto-ignition temperature in an
air stream (Grewer)
- The minimum ignition temperature (MIT) of
airborne dust by means of the BAM-oven
- The explosion indices by means of a 20
litre-sphere
- The limiting oxygen concentration by means of
a 20 litre-sphere
- The explosion characteristics of combustible
dusts
- The minimum ignition energy (MIE) by means of
the modified Hartmann-apparatus
- The electrical resistivity of a
powder
- Explosibility by means of a 20
litre-sphere
At the bottom of this section
additional
information is given regarding the execution of the tests.
1. Determination of the combustibility of powders (Ciba-Geigy
method)
VDI 2263, Blatt 1, 1.2.5.
The combustion class of a substance (Ciba-Geigy method) gives an
indication of the ignitability and combustibility of a dust layer
when a platinum wire at a temperature of approx. 1000°C is
brought into contact with the layer. (more
info)

2. Determination of the smoulder temperature of a dust
layer
VDI 2263, Blatt 1, 1.3.
The smoulder temperature describes the flammability behaviour of a
flat dust layer on a hot surface. It is defined as the lowest
temperature of a heated, free-standing surface which is capable of
igniting a 5 mm thick dust layer. The smoulder temperature is
determined by step-wise increasing the temperature of an
electrically heated copper plate on which a 5 mm thick dust layer
having a diameter of 100 mm is placed. (more info)

3. Determination of the relative auto-ignition temperature in
an air stream (Grewer)
VDI 2263, Blatt 1, 1.4.1.
The auto-ignition temperature in an air stream is the lowest
temperature at which a dust sample reacts with the oxygen in the
air and/or decomposes exothermally. In the Grewer-oven the test
substance and the same quantity of graphite powder as reference
substance are heated up at a rate of 1°C/min by means of a hot
air stream which is blown through them. The surrounding temperature
at which the test sample temperature starts to rise faster than
that of the inert reference sample, is taken as the (relative)
auto-ignition temperature of the sample. (more info)

4. Determination of the
minimum ignition temperature (MIT) of airborne dust by means of the
BAM-oven
VDI 2263, Blatt 1, 2.6.1.
This test is designed to determine the ignition temperature of
airborne dust on a hot surface. The lowest temperature of the
heated impact plate at which the dust blown into the BAM-oven
ignites or decomposes producing flames or explosion (in less or
equal than 10 seconds) is stated as the minimum ignition
temperature (MIT). (more info)

5. Determination of the explosion indices by means of a 20
litre-sphere
VDI 2263, Blatt 1, 2.2. and 2.3.
The maximum explosion pressure, the maximum rate of pressure rise
and the lower explosion limit are determined in a standard test
apparatus with a contents of 20 litre. The maximum rate of pressure
rise (dp/dt)max measured in the 20 litre-sphere is used to obtain
the Kst-value. This Kst-value can be used to calculate the maximum
rate of pressure rise for other volumes by means of the cubic
law:
(dp/dt)max . V1/3 = Kst
By means of the measured combustion time in the 20 litre-sphere, a
value for the minimum ignition energy can be estimated. (more info)

6. Determination of the limiting oxygen concentration by
means of a 20 litre-sphere
VDI 2263, Blatt 1, 2.4.
The limiting oxygen concentration (LOC) is the experimentally
determined oxygen concentration which will just not allow an
explosion of a dust/air/inert gas mixture. It is a compound and
inert gas specific characteristic. (more
info)

7. Determination of the explosion characteristics of
combustible dusts
This is a combination of tests 5 and 6.

8. Determination of the
minimum ignition energy (MIE) by means of the modified
Hartmann-apparatus
The minimum ignition energy (MIE) of a dust cloud is the lowest
energy value of a high-voltage capacitor discharge required to
ignite the most readily ignitable dust/air mixture at atmospheric
pressure and room temperature. The dust concentration and the
ignition delay are systematically varied until a minimum value of
the ignition energy is found. The tested energy levels are 1000,
300, 100, 30, 10, 3 en 1 mJ. (more
info)

9. Determination of the electrical resistivity of a
powder
VDE 0170/0171
To determine the likelihood of electrostatic discharges in
installations, it is necessary to know the resistivity of the
powder used in the installation. The applied test equipment and
procedure are in concordance with the draft code DIN VDE 0170/0171.
(more info)

10. Determination of explosibility by means of a 20
litre-sphere
VDI 2263, Blatt 1, 2.1.2.
In a standardised test apparatus with a contents of 20 litre, a
small number of tests is performed over a wide range of
concentrations to determine whether or not the dust is explosible.
(more info)

Additional information
A sample of 3 kg of dust is necessary to do the experiments. The
codes prescribe a distribution of the dust particle size smaller
than 250 µm for dust layer tests and smaller than 63 µm
for dispersed dust tests. In specific cases, the tests can be
performed on other size distributions. The powder samples must be
accompanied by safety data, prescribing the precautions to be taken
when handling the powder (e.g. Material Safety Data Sheet).
All tests will be performed in a period of 2 weeks after delivery
of the dust sample, Material Safety Data sheets, and the purchase
order (3 weeks for tests 6 and 7). Lead time may vary due to work
load. The results of the tests are treated in a confidential way
and are exclusively available to the contractor.
If the material requires special methods of disposal, additional
charges may apply, or arrangements may be made to return the unused
portion of the dust sample to the customer.
For more information please contact Adinex.
tel.: +32(0)14/27.03.90
fax.: +32(0)14/27.03.99