Work package 1 : Development of a design methodology and design environment for mechatronic systems

Workpackage manager: J.-C. Samin, UCL-PRM

In recent years, a wealth of CAD-tools have appeared on the market where mainly lumped-parameter physical system models can be combined with control system design. More difficult, and still not available, is the combination of distributed models of physical systems (finite-element models, vibro-acoustic models, flexible multibody models) with control models in one integrated design environment. There is thus an urgent need for such a "mechatronic compiler", able to accept high-level system specifications and to turn them (semi)-automatically, into optimal system parameters. The ultimate aim is to arrive at an integrated system, enabling the simultaneous optimization of the machine structure and the controllers, in the design stage, in order to achieve optimal positioning, tracking, dynamic, vibro-acoustic, ... behavior.
For this purpose, this workpackage has been divided into three main tasks :

Main Task 1.1: Optimization strategies for designing multibody systems (UCL-PRM, ULg-LTAS, KUL-PMA)
Main Task 1.2: Interaction between structural dynamics and control (ULB-ASL, ULg-LTAS, KUL-PMA)
Main Task 1.3: Integration into a mechatronic compiler (KUL-PMA, UCL-PRM, KUL-ESAT)

Work Package 2 : Intelligent sensors and actuators

Work package managers: J. De Schutter, D. Reynaerts, K.U.Leuven- PMA

Sensors and actuators are the senses and the muscles that enable to turn machines into "intelligent" -or at least smart - artefacts. They enable to implement the basic mechatronics paradigm: enhancing the machine's mechanical behaviour without structural modifications and increasing its autonomy.
The aim of this work package (WP) is to design novel hardware components for intelligent mechatronic systems: novel types of sensors, actuators and drive system concepts. Some aspects of micro-electromechanical systems (MEMS) are considered as well.
Microsystems require a new way of thinking about sensing and actuation, e.g. because of scaling effects. Also the manufacturing methods of microsystems have to be revisited. A particularly important issue, in view of the increased autonomy required from our machines, is the development of monitoring and diagnostics methods. This requires appropriate sensor signal processing, the selection of suitable sensors and their optimal placement. Especially transient signals, coming from non-stationary motions, are considered in detail.

Main Task 2.1: Micro-electromechanical systems (KUL-PMA, KUL-ESAT/MICAS, ULG-LTAS)
Main Task 2.2: Drive system concepts (KUL-PMA, UCL-PRM)
Main Task 2.3: Flexible active range sensor (KUL-ESAT/PSI, KUL-ESAT/ACCA, KUL-ESAT/MICAS)
Main Task 2.4: Monitoring and diagnostics (KUL-PMA, KUL-ESAT/SISTA, ULg-LTAS)

Work Package 3: Modelling, identification and servo control

Work package manager: J. Swevers, K.U.Leuven-PMA

This workpackage deals with the development of robust, highly-accurate motion control (or motion cancellation) methods, for precise positioning, motion tracking, noise and vibration cancellation. Success of these methods is based on the availability of accurate modelling and identification methods. Therefore, special emphasis is put on the development of models and identification
methods for the special class of systems that are mechatronic systems.

Main Task 3.1: Experimental identification (KUL-PMA, KUL-ESAT/SISTA, ULg-LTAS, UCL-PRM)
Main Task 3.2: Robust motion control methods for drive systems (KUL-PMA, KUL-ESAT/SISTA, )
Main Task 3.3: Active noise and vibration control (ULB-ASL, ULg-LTAS, KUL-PMA)

Work Package 4 : Intelligent control and programming

Work package manager: M. Pollefeys, K.U.Leuven-ESAT

The projects proposed under this work package are complementary in a number of respects. For one thing, the first deals with mobile robots, the second with fixed work stations. In terms of the functionality, another distinction can be made in that the first project focuses on an environment that is more remote, whereas the second deals with applications where there is close, physical contact (e.g. grasping). Of course, real applications may include aspects from both. A mobile robot may e.g. roam a space and
grasp an object once it has been found.

Main Task 4.1: Navigation of mobile robots and other vehicles (KUL-ESAT/PSI, KUL-PMA, UCL-PRM)
Main Task 4.2: Sensor based robot control (KUL-ESAT/PSI, KUL-PMA, ULB-ASL)